Printed Circuit Board Relays

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Many electrical centers (also called Bussed Electrical Centers or BECs) (fig. 3) use Printed Circuit Board (PCB) relays. The PCB relay is integrally soldered to the printed circuit board; it is not plugged in (fig. 4).

june_08_techlink_fig3.jpg

june_08_techlink_fig4.jpg


Because the PCB relay is compact, it helps electrical engineers reduce the size and mass of the BEC.

In the past, you could either feel or hear the "click" of an older style relay, as you operated the circuit it was controlling. You could often use a scan tool or operate the circuit to verify that the relay was operating.

Due to the location and size of the PCB relays, it may not be possible to hear or feel them operate, so another method has been developed to diagnose them.

The component technical specification (CTS) of the BEC requires that if a fuse is used with a relay, the fuse must be downstream of the switched contacts of the relay.

Depending on the operation of the circuit, the relay contacts will open or close, and voltage will be either present or not present at the fuse. A test lamp can be used to verify this change by touching the small metal portion on top of the fuse (fig. 5).

june_08_techlink_fig5.jpg

If the circuit is protected in some way other than with a fuse, a test point is placed in the
BEC for use with a test lamp (fig. 6). The test point is called out on the BEC cover (fig. 7)
and in SI. Test procedures are written to use either the fuse or test point as a diagnostic location.

june_08_techlink_fig6.jpg

june_08_techlink_fig7.jpg


TIP: If necessary, carefully move the test lamp probe around in the opening to get a good connection with the test point.

TIP: Using the prescribed fuse or test point as a diagnostic location, it is possible to diagnose the operation of PCB relays without removing the BEC from its mounting place.

- Thanks to John Roberts


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This page contains a single entry by techeditor published on June 1, 2008 5:24 PM.

Loss-of-Communication U-Codes was the previous entry in this blog.

Replace Driver or Passenger Seat Back Finish Panel is the next entry in this blog.

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