Bulletin 06-06-04-002 has been released to deal with an EGR condition involving the SES light. It may be accompanied by DTC P1404 and/or DTC P0404 which may have led to previous EGR valve and PCM replacements.
The bulletin applies to 2005-06 Chevrolet Malibu built prior to August 1, 2005 and Pontiac G6 built prior to September 1, 2005 with 3.5L V6 Engine (VIN 8 - RPO LX9).
The EGR valve kit, p/n 89018175, is used to convert an LX9 engine used in the Chevrolet Malibu and Pontiac G6 equipped with a Delphi EGR valve to a Siemens valve. The kit contains all necessary parts for conversion.


The bulletin applies to 2005-06 Chevrolet Malibu built prior to August 1, 2005 and Pontiac G6 built prior to September 1, 2005 with 3.5L V6 Engine (VIN 8 - RPO LX9).
The EGR valve kit, p/n 89018175, is used to convert an LX9 engine used in the Chevrolet Malibu and Pontiac G6 equipped with a Delphi EGR valve to a Siemens valve. The kit contains all necessary parts for conversion.
EGR Valve Kit 89018175 | |
| EGR Valve | 12581876 |
| EGR Gasket | 12593632 |
| Pipe Assembly, EGR Valve | 12586606 |
| Wiring Harness Connector, EGR Valve (includes terminals and wire leads) | 15306175 |
The powertrain control module (PCM) calibration must be updated for the Siemens EGR valve to work correctly. Failure to install an updated calibration when using this conversion kit may cause PCM diagnostic codes to set, resulting in a Service Engine Soon indicator lamp to illuminate.
EGR Valve Identification
The Siemens EGR valve (fig. 6) has a horizontal electrical connector. The Delphi EGR valve(fig. 7) has a vertical electrical connector.


If a Siemens valve is already installed, it is not necessary to install this kit. Individual components are serviced.
Instructions
Refer to bulletin 06-06-04-002 for complete installation and programming instructions.
- Thanks to Jim Kelly and Duane Raymond
Instructions
Refer to bulletin 06-06-04-002 for complete installation and programming instructions.
- Thanks to Jim Kelly and Duane Raymond

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