Tech Tips

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The following technical tips provide repair information about specific conditions on a variety of vehicles. If you have a tough or unusual service repair, the TSS Technical Assistance Hot Line can help. Call 1-800-825-5886, prompt #2, to speak with a technical expert with the latest OEM information.

 

 

Accessory Drive Belt Whine

 

2001-02 Chevrolet Tahoe, Suburban; 2001-02 GMC Yukon, Yukon XL, Yukon Denali, Yukon XL Denali

 

A whining-type noise may be heard in the passenger compartment when the vehicle is idling and may vary in pitch as engine RPM is increased.

 

The noise may be caused by the power steering pump pulley positioned too far inboard of the power steering pump.

 

Inspect the power steering pump pulley for proper positioning on the power steering pump shaft. If it is determined that the pulley is not even/flush with the end of the shaft (+/- 0.25 mm; 0.010 in.), follow the appropriate Service Information to reposition the power steering pump pulley. (Fig. 18)

 sept_oct_09_techconnect_18.jpg

 

Grunt Noise While Turning

 

1999-2001 Ford Windstar

 

Some vehicles equipped with a 3.8L engine may exhibit a "grunt" noise -- a low, loud, rumbling hydraulic noise and shudder -- while turning the steering wheel. This may be caused by the original design power steering hose or by air trapped in the power steering system after hose replacement.

 

Replace the power steering pressure hose with service hose YF2Z-3A719-AA to correct the noise. This service hose includes a pulse suppressor that requires all air to be removed during fluid fill of the system. Refer to the appropriate Service Information for removal and installation details.

 

Replacing the power steering pump or gear will not result in correction of the grunt noise.

 

The service hose is intended to correct the grunt noise only. Do not use this service hose to repair any other power steering condition.

 

Any air left in the system will result in continuation of the grunt noise as well as other noises. Refer to the power steering system fill procedure in the appropriate Service Information.

 

It may take several times of performing the evacuation procedure to remove all of the air from the system. Be sure to pull over 68 kpa (20 in/hg) on the gauge with the engine running while evacuating the system.

 

One way to check for air in the system after the evacuation process is to mark the fluid level on the power steering reservoir prior to starting the engine. If the fluid level drops when the engine is started, there is still air in the system. Repeat the bleed process until there is no fluid level drop evident in the reservoir.

 

An additional way to check for air in the system is to install the vacuum pump on the reservoir, start the engine, but do not turn the steering wheel, then slowly pull vacuum to between 68-85 kpa (20-25 in/hg). If there is still air in the system the pump will moan before reaching 68 kpa (20 in/hg). If this moaning is heard, repeat the bleed procedure until reaching 68-86 kpa (20-25 in/hg) with no moan noise.

 

 

"No Cap" Fuel Filler System

 

Ford vehicles with the Easy Fuelâ„¢ fuel filler system

 

The Easy Fuel "no cap" fuel filler system eliminates the need for a fuel filler cap. The spring loaded fuel door is held closed by two latches that can only be released by a standard size unleaded fuel nozzle, or the special plastic funnel included with the vehicle.

 

A flexible rubber seal, attached to the outer fuel filler door, seals the fuel filler. If the seal becomes damaged, it must be replaced to prevent possible contamination of the fuel tank.

 

In the event fuel needs to be added from a portable fuel container, it's necessary to use the white plastic funnel included with the vehicle. It is the same diameter as an unleaded fuel nozzle. Fully insert the funnel into the fuel filler neck to add fuel from a portable container.

 

Do not insert the nozzle of a portable fuel container or aftermarket funnel.

 

 

Audio System Noise When using Portable Playback Devices

 

2010 and prior GM passenger cars and trucks, including Saturn; 2010 and prior HUMMER H2, H3; 2005-2009 Saab 9-7X

 

Some portable audio equipment may be susceptible to certain types of electronic noise present in the vehicle's 12V power outlet.

 

Here are two ways to eliminate this type of interference:

·       If the audio device is capable of being self-powered (battery), use it that way instead of plugging it into the vehicle's power outlet.

·       Have the customer purchase a Ground Loop Isolator. This device plugs in between the radio and the audio device. 

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This page contains a single entry by Blog Admin published on September 8, 2009 6:42 PM.

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